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DURAG process & systems technology: Video and Thermography System
 

FlameSightVideo
FlameSightTherm
Video- und Thermografiesystem für Hochtemperatureprozesse


FlameSightVideo is a system for continuous ­visual monitoring of high temperature processes with a sensor lance. A high quality picture with wide angle of view and a small sensor diameter is achieved using a boroskope as lens. With this technology the CCD camera can be mounted in the cold part of the lance. This way sensitive equipment is mounted outside the combustion chamber, allowing continuous use with high process temperatures. To protect the boroscope tip against slag and ash particles an additional sapphire lens and air flushing is used.
The pictures coming from the sensor can be viewed and analysed directly in the control room.

Application examples

Cement Industry: Monitoring of rotary kiln flame, clinker output and clinker cooler
Waste incineration plants: Visualization of flame post combustion chambers and flame front monitoring
Power plants: Burning analysis and slag monitoring
Chemical industry: Monitoring ore calcination and hazardous waste disposal
Steel industry: Annealing and pusher furnace monitoring
Glass industry: Scale formation and melting charge control

Advantages

Excellent optical properties
enable details of the process to be identified and changes to be followed
General purpose
with process temperatures up to 1,800°C and extremely small lens opening
Expandable modular system
that can be easily upgraded to a thermography system
High availability
because the video picture is transmitted  between the field components and the monitor over a fibre optic making it insensitive to distance and extremely noise immune
Minimum maintance
the sensor has no moving parts to be adjusted.
Thermography

In addition to the visualization functions of the video system, FlameSightTherm gives the operator optimization capabilities through thermography:

Representation of temperature ­distribution
The FlameSightTherm software cgenerates a colour-coded thermography representation from the video picture

High temperature process optimization
FlameSightTherm provides online temperature evaluation and distributions as needed for example, for NOx reduction

Calculation of particular process properties.
FlameSightTherm can be adapted for special tasks, for example recognition of flame fronts or unbalanced burning zones

FlameSightVideo /FlameSightTherm 

 
© 2006 DURAG GROUP